Machine list

Below you will find a selection of the processing machines we use. The machine list is subdivided into the following areas:

  • Lathes
  • Machining centres
  • Welding machines
  • Quality assurance
  • Software
  • Miscellaneous

 

CNC lathes

CNC lathes  
Gildemeister CTX Gamma 1250TC turning & milling centre Two main spindles with 315 mm collets, 5-axis milling spindle with 120 tool slots, 1 turret with 12 slots for powered tools, 80 bar high-pressure coolant feed
Max. turning diameter 700 mm, max. turning length 1250 mm, Renishaw in-process tool gauging in the machine
Gildemeister N.E.F. CT 60 12-position turret, tailstock, 3-jaw chuck
max. turning diameter 520 mm, max. turning length 940 mm
Monforts RNC 5 12-position disc turret, powered tools in 12 stations, tailstock
Max. turning diameter 315 mm, max. turning length 600 mm
Monforts RNC 4 Tailstock, 2 and 3 jaw collets
Max. turning diameter 250 mm, max. turning length 600 mm
Emco Turn 65 12 tool slots, powered tools, C-axis, tailstock, with internal coolant supply
Max. turning diameter 310 mm, max. turning length 520 mm
Mazak 250 SQT Powered tools in 12 statiuons, C-axis, with internal coolant supply
Max. turning diameter 210 mm, max. turning length 600 mm, electronic in-process tool gauging system
Mazak 250 QTN Powered tools in 12 statiuons, C-axis, with internal coolant supply
Max. turning diameter 210 mm, max. turning length 500 mm, electronic in-process tool gauging system
Mazak Quick Turn Nexus 450 II M Powered tools in 12 stations, C-axis, tailstock, steady, with internal coolant supply
Max. turning diameter 580 mm, max. turning length 2000 mm, electronic in-process tool gauging system

Milling centres

Milling centres  
Gildemeister CTX Gamma 1250TC turning & milling centre Two main spindles with 315 mm collets, 5-axis milling spindle with 120 tool slots, 1 turret with 12 slots for powered tools, 80 bar high-pressure coolant feed
Max. turning diameter 700 mm, max. turning length 1250 mm, Renishaw in-process tool gauging in the machine
Heller MC 16 Horizontal, pallet changer, 80 magazine storage slots (chain magazine), with internal coolant supply, 80 bar
Working range: x: 630 mm, y: 630 mm, z: 630 mm
Hurco VMX 42 Vertical, 42 tools, with internal coolant supply,
Working range: x: 1.060 mm, y: 610 mm, z: 610 mm
Hermle C 40 U Vertical, tool magazine with 83 tool storage slots, 5-axis processing, with internal coolant supply
Working range: x: 850 mm, y: 700 mm, z: 500 mm, clamping area: Ø 600 mm
Hermle C 30 U Vertical, tool magazine with 32 tool storage slots, 5-axis processing, with internal coolant supply, 80 bar
Working range: x: 650 mm, y: 600 mm, z: 500 mm, A-axis +30/-115°, C-axis 360°, clamping area: Ø 550 mm

Welding machines

Welding machines  
Pulsed MIG/MAG welding AMT HYBRID 6000M Fully electronic welding machine
Technical specifications: Wire feed speed = 0.5-20 m/min, solid wire diameter = 0.8-1.6 mm, fluxed core diameter = 1.0-2.4 mm, motor voltage = 42 V, motor rating = 90 W
TIG automatic welding equipment Cloos GL 400 T With tailstock turning jig Dalex D-RDV 500 2/2
MAG automatic welding equipment Dalex CGW 306 With turning jig Dalex D-RDVJ 500 1/1
TIG welding machine Rehm Invertig Pro 240 Inert gas welding machine 240 AC/DC
Technical specifications: Setting range 3-240 A, max. power consumption 9.3 kVA

Quality assurance

Quality assurance  
Zeiss Numerex Eclipse 550 3D 3D measuring machine, working range: x: 500 mm, y: 550 mm, z: 580 mm
Dr. Schneider P 300 Profile protractor, max. workpiece weight 20 kg, working range: x: 200 mm, y: 100 mm, z: 100 mm
Karl Deutsch Magnetic particle inspection
Mahr Perthometer Roughness testing device
Mahr Digimar 817 CLM height measuring instrument, measuring range 0 - 600 mm
Keyence XM -1200 image 3D-coordinate measuring machine, series XM
Measuring range 600 mm x 300 mm x 200 mm
Keyence IM - 7000 image 3D-coordinate measuringimage dimension measurement system, standard measuring mode: 200 mm × 200 mm (4 × R50), precision measuring mode: 125 × 125 mm machine, series XM
Measuring range 600 mm x 300 mm x 200 mm
Mahr MarSurf MarWin Contour measuring station, MarSurf CD 120

All our inspection, measuring, and test equipment is subjected to regular maintenance (MMME).

Software

Software  
CAM Programming Esprit/TNG
ERP System Fauser JobDispo
Production control Fauser Core
2D Calculation Osiris-Calc
3D Calculation Classmate Cloud
CAQ System iqs Software
Inspection, measuring, and test equipment (IMTE) management qmsoft

Miscellaneous

Miscellaneous  
Röltgen Marking equipment Electric engraving, lettering also possible for longer items, max. length of marking 150 mm, max. height 300 mm
Amada saw Max. rod diameter: 280 mm, max. rod length: 7,000 mm
Cleaning equipment Cleaning equipment for smaller parts, washing medium is Avantin (corrosion protection for up to 6 weeks)

We also have a number of special purpose machinery, bandsaws, hydraulic pressure testing machines, an automated basket washing machine and assembly workstations.

A printer friendly version can be found here.